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Whether you use your generators for standby power or to supply electricity in a remote area, there are multiple benefits to keeping them in the best condition possible :
Benefits of Regular Generator Maintenance
Helps you Detect Issues Early: Early detection is the best way to mitigate performance problems. When you spot an issue while it’s still small, it typically requires less effort to fix. Conversely, if a problem goes undetected, it can cause significant
Saves Time: Small problems take less time to fix than bigger issues. That means your generator will be up and running again with less downtime, increasing your productivity and minimizing time waste.
Saves Money: It’s often more cost-effective to fix small problems. If an issue with a generator becomes large enough, you may need to replace the entire piece of equipment, which can be very costly.
Extends the Life of Your Generator: You want to maximize the life of your generator and make the most of your investment. Ongoing, regular maintenance helps you get your money’s worth.
Increases the Equipment’s Efficiency: The less fuel your generator needs, the more money you save. Well-maintained generators burn fuel more efficiently, which will keep your energy costs in check.
Reduces Carbon Monoxide Production: Diesel-powered generators can produce carbon monoxide, an odorless, potentially fatal gas, if they aren’t maintained. Regular maintenance ensures the engine burns fuel correctly and vents properly.
Battery Maintenance: Diesel generators rely on batteries for starting and control functions. Check the battery terminals for any signs of corrosion and clean them regularly. Ensure that the battery is securely fastened and the connections are tight. Test the battery's voltage periodically and replace it if needed to avoid unexpected failures
Regular Load Testing: By connecting the generator to a load bank, operators can subject the generator to a controlled and artificial load, which serves several important purposes in the maintenance process:
1. Testing and Validation: Load banks allow operators to test the generator under various load conditions to ensure it can handle its rated capacity and performance. This is especially important for newly installed generators or after significant repairs or upgrades.
2. Preventing "Wet Stacking": Generators that run at low or no load for extended periods can develop a condition called "wet stacking," where unburned fuel accumulates in the exhaust system. Load banks provide an artificial load, preventing this issue and promoting proper engine combustion.
3. Exercising the Generator: Regularly connecting the generator to a load bank exercises its components and keeps them in good working condition. This helps prevent issues related to prolonged inactivity and ensures the generator is ready for reliable operation during emergencies.
4. Detecting Issues and Faults: Load bank testing can reveal potential problems that may not be apparent during light-load or no-load operation. By stressing the generator with a controlled load, hidden issues, such as voltage irregularities, cooling problems, or malfunctioning components, can be identified and addressed proactively.
5. Fuel Efficiency Testing: Load bank tests can evaluate the fuel efficiency of the generator under different loads. This information can be valuable for optimizing fuel consumption and operational costs.
6. Compliance and Certification: Many industries, such as healthcare, data centers, and critical infrastructure, have regulations and standards that mandate load bank testing as part of their maintenance and compliance protocols.
7. Performance Benchmarking: Load bank testing allows comparisons between different generators, helping operators identify the most efficient and reliable units.
Key Points to Monitor/Maintain Standby Set Reliability
General Inspection
Exhaust
Fuel Lines/Filters/Fittings
DC Electrical Systems Batteries
Engine
Fluid Levels
Oil Performance
Exhaust Smoke
Cooling Systems
Water Pump
Radiator Fins
Leakage
Fuel Storage
Contamination
Leaks
Belts
Filtration
Fuel Filter
Oil Filter
Air Cleaner
Switch Gear
Circuit Breakers
Control Power
Battery Charger
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